CASE
STUDY

Collaboration with Grand Designs Feature
Project Background & Context
Burnhouse Engineering was commissioned by Blast Architects to design and fabricate a distinctive staircase for a contemporary home featured on Channel 4’s Grand Designs. With the show’s production schedule tight and the brief both complex and cost-sensitive, the project represented a high-pressure, high-visibility engineering assignment

Engineering Challenge & Approach
Tight Budget, Fast Deadline
Faced with an urgent timeline and a constrained budget, Burnhouse Engineering had to deliver a bespoke staircase without compromising on aesthetics or craftsmanship. The challenge required quick yet creative problem-solving.
Design Simplification & Material Selection
The original design complexity threatened both cost and feasibility. Burnhouse engaged in strategic design simplification, reducing material and manufacturing complexity while preserving visual impact. By refining the concept, they were able to switch to stainless steel, delivering a sleek, high-quality finish that enhanced both durability and modern appeal.
Installation & Delivery
Precision Fabrication & On-Site Assembly
The simplified design also supported more efficient fabrication in the workshop. This streamlined process ensured that the components were ready for timely delivery and installation, meeting the production schedule for the Grand Designs episode.
Visual and Functional Impact
The result was a visually stunning and structurally sound staircase — a standout architectural feature suited for both the home and television spotlight.
Why Burnhouse Engineering Excels Under Pressure
- Rapid, tailored engineering solutions that respect both design brief and budget constraints
- Expert surety in material choices, combining practicality with elegance
- Seamless in-house design-to-installation process, ideal for high-stakes projects
- A mindset that turns “problems” into engineering opportunities — Burnhouse Engineering thrives on challenge.
Burnhouse Engineering
& Fabrication Ltd
Lugtonridge Farm,
Lochlibo Road,
Burnhouse, Beith,
Ayrshire KA15 1LE
info@burnhouse-eng.co.uk
www.burnhouse-eng.co.uk
